Oem Gabion Basket Retaining Wall Mesh Exporter
Gabion baskets are modular wire mesh containers filled with stone or recycled concrete, used to construct gravity retaining walls, erosion control structures, and channel linings. Their performance
Request a QuoteOEM Gabion Basket Retaining Wall Mesh Exporter
Gabion baskets are modular wire mesh containers filled with stone or recycled concrete, used to construct gravity retaining walls, erosion control structures, and channel linings. Their performance derives from the interaction between the wire confinement and the granular fill, providing drainage, flexibility, and long‑term stability.
Design and Construction
The baskets are fabricated from double‑twisted hexagonal steel mesh, commonly known as Gabion mesh. Standard wire diameters range from 2.0 mm to 4.0 mm, with mesh openings of 60 mm × 80 mm or 75 mm × 100 mm, depending on the required confinement and fill size. Panels are produced in lengths of 2.0 m to 6.0 m and heights of 0.5 m to 2.0 m, then formed into rectangular cages by spirally connecting the edges with the same wire.
Material Options
| Property | Galvanized Steel | PVC‑Coated Steel | Stainless Steel (Grade 304) |
|---|---|---|---|
| Wire Diameter Range | 2.0 mm – 4.0 mm | 2.0 mm – 4.0 mm | 2.0 mm – 4.0 mm |
| Coating Thickness (Zn) | ≥ 200 g/m² | PVC 0.5 mm | None (inherent) |
| Tensile Strength (wire) | ≥ 450 MPa | ≥ 450 MPa | ≥ 520 MPa |
| Typical Service Life (marine) | 15‑20 years | 25‑30 years | >50 years |
Customization Capabilities
OEM buyers can specify geometric and functional parameters to match site‑specific design criteria. Adjustable variables include basket length, height, depth, mesh opening, wire gauge, coating type, and edge finishing.
- Length: 1.0 m – 8.0 m (custom lengths available)
- Height: 0.3 m – 3.0 m
- Depth (thickness): 0.2 m – 0.6 m
- Mesh opening: 50 mm × 50 mm to 100 mm × 150 mm
- Wire diameter: 1.8 mm – 5.0 mm
- Coating: hot‑dip galvanized, Galfan, PVC, stainless steel
- Accessories: lifting loops, divider panels, geotextile lining
Quality Control and Testing
Each production lot undergoes dimensional verification, wire tensile testing, coating adhesion measurement, and visual inspection. Test reports reference ISO 9001 and EN 10223‑3 standards for gabion mesh.
Batch traceability is maintained through laser‑etched panel IDs, enabling raw‑material lineage and process‑step audit.
Packaging and Export Logistics
Finished baskets are flattened, bundled with steel straps, and placed on pallets wrapped in UV‑stabilized polyethylene film. Pallet dimensions conform to ISO container standards, allowing efficient 20‑ft and 40‑ft loading.
Corner protectors and edge guards are added to prevent deformation during transit, and each shipment includes a packing list, material certificate, and optional third‑party inspection report.
Applications in Retaining Wall Systems
Gabion retaining walls rely on the mass of the fill and the tensile confinement of the mesh to resist lateral earth pressure. The open‑graded stone fill provides drainage, reducing hydrostatic pressure behind the wall, while the mesh accommodates differential settlement without cracking.
Typical design parameters for a 2.0 m high wall include a base width of 0.6 m, backfill of well‑graded granite (D50 ≈ 30 mm), and a safety factor of 1.5 against sliding and overturning, verified by limit‑equilibrium analysis.
Frequently Asked Questions
Q: Can dimensions be customized?
A: Yes. Length, height, depth, mesh opening, and wire diameter are all adjustable to meet project drawings.
Q: What information is required before quotation?
A: Required data include basket dimensions, mesh specification, coating type, quantity, delivery destination, and any special accessories.
Q: How is quality inspected?
A: Each lot undergoes dimensional checks, tensile strength tests on wire samples, coating thickness measurement, and visual inspection per EN 10223‑3.
Q: What packaging methods are available?
A: Standard packaging is flat‑packed on pallets with polyethylene wrap; optional crate packing or container‑lift frames are available on request.
