Wholesale Standard Gabion Box Sizes Supplier
Gabion boxes are welded or woven wire mesh containers filled with stone, used for retaining walls, erosion control, and decorative landscaping. Standard sizes allow repeatable procurement and
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Overview
Gabion boxes are welded or woven wire mesh containers filled with stone, used for retaining walls, erosion control, and decorative landscaping. Standard sizes allow repeatable procurement and predictable structural performance.
Standard Sizes and Dimensions
Typical wholesale offerings include a range of widths, heights, and lengths that match common civil engineering specifications. The table below lists frequently stocked dimensions; custom lengths are available upon request.
| Width (mm) | Height (mm) | Length (mm) | Mesh Opening (mm) | Wire Diameter (mm) |
|---|---|---|---|---|
| 500 | 500 | 1000 | 50x50 | 2.0 |
| 500 | 500 | 2000 | 50x50 | 2.0 |
| 1000 | 500 | 1000 | 50x50 | 2.0 |
| 1000 | 1000 | 1000 | 50x50 | 2.5 |
| 1000 | 1000 | 2000 | 50x50 | 2.5 |
All dimensions are nominal; tolerances follow ISO 9001‑aligned manufacturing standards.
Material Options
Wire mesh can be supplied in different coatings to suit environmental exposure and design life.
- Galvanized steel (Zn coating ≥ 200 g/m²) for general use.
- PVC‑coated galvanized steel for enhanced corrosion resistance in aggressive soils.
- Stainless steel grade 304 or 316 for marine or high‑chloride environments.
Wire diameter selection influences tensile strength and stiffness; typical ranges are 2.0 mm to 4.0 mm depending on load requirements.
Applications and Engineering Benefits
Standard gabion boxes function as gravity retaining structures where the weight of the fill stone resists lateral earth pressure. Their permeability reduces hydrostatic pressure behind the wall, limiting drainage‑induced failure.
Typical uses include highway slope stabilization, riverbank protection, bridge abutments, and noise barriers. Because the units are modular, installation proceeds without specialized formwork, reducing labor time.
The open‑void design also encourages vegetation growth when filled with suitable substrate, contributing to long‑term slope stability and aesthetic integration.
Customization Options
While standard sizes cover many projects, customers often require non‑standard lengths, alternative mesh apertures, or internal diaphragms for increased stiffness.
- Custom length up to 6000 mm in 500 mm increments.
- Mesh openings from 25 mm to 100 mm to accommodate different fill stone gradations.
- Internal partition wires (spacing 150 mm) to prevent bulging under high load.
- Alternative edge finishes: folded, welded, or laced corners.
All customizations are quoted based on material usage and production tooling adjustments.
Quality Control and Testing
Manufacturing follows a documented process: wire drawing, coating application, mesh welding or weaving, panel cutting, and final assembly.
Inspection points include coating thickness measurement (magnetic inductometer), weld tensile testing (ASTM A370), and dimensional verification against the tolerance table.
Finished units are subjected to a stack‑load test where a uniform pressure of 10 kPa is applied for 15 minutes to confirm resistance to deformation.
Packaging and Logistics
Gabion boxes are flattened and bundled for efficient container loading. Standard packaging uses UV‑stabilized polyethylene straps and corner protectors.
- Flat‑packed bundles of 5–10 units depending on size.
- Each bundle labeled with product code, dimensions, coating type, and batch number.
- Export shipments include moisture‑barrier liners and fumigation‑compliant wooden pallets.
Lead time for stocked standard sizes is typically 7‑10 working days after receipt of purchase order.
Frequently Asked Questions
Yes. Length, mesh opening, and wire diameter can be adjusted; tooling changes may affect lead time and price.
Q: What information is required before quotation?Required details include desired dimensions, coating type, fill stone gradation (if known), quantity, and delivery destination.
Q: What materials are available?Galvanized steel, PVC‑coated galvanized, and stainless steel grades 304/316 are standard; other alloys are available upon request.
Q: How is quality inspected?Inspection includes coating thickness, weld strength, dimensional checks, and a final stack‑load test as described in the quality control section.
Q: What packaging methods are available?Flat‑packed bundles with polyethylene straps; custom crate or pallet options can be arranged for fragile coatings.
Q: How are export shipments protected?Units are placed on fumigation‑treated pallets, wrapped in moisture‑barrier film, and secured with corner protectors to prevent shifting.
Q: What is the typical production lead time?Stocked standard sizes ship within 7‑10 working days; customized orders require 15‑25 working days depending on complexity.
Q: How are samples arranged?Sample units (single piece) can be shipped at buyer’s expense; lead time is typically 3‑5 working days.
Contact for Wholesale Inquiry
To request a formal quotation or discuss project‑specific requirements, please use the inquiry form.
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